Digital solutions for extrusion
ExtrusionOS - the software solution tailored to the plastic packaging industry
Turn your insights into profit
As a tech start-up of the Reifenhäuser Group, we know the core challenges of the plastic packaging industry. The ExtrusionOS software solution is based on deep process engineering and extrusion know-how. It enables you to sustainably optimize your overall equipment effectiveness by monitoring, managing, storing and analyzing your live and historical data in a single point of truth. With our digital solutions, you can streamline your processes, reliably prove quality compliance, boost employee performance, and increase customer satisfaction.
The challenge
Heterogeneous machine parks, increasing demands on product quality, data locked in silos and IoT products with vendor lock-ins.
The solution
A solution providing transparency across the entire shopfloor, making it easy to track, analyze, store and report on all production data.
Maximize your production efficiency with ExtrusionOS
Reduce downtime with real-time condition monitoring. Enable your maintenance teams to get the best out of your machines.
Unlock the full potential of your production, maximize throughput. Pinpoint the ideal settings for the best products at the lowest cost.
Efficiently reduce quality losses by identifying where and when you lose material. Optimize changeover or cleaning times between recipes.
Easily digitize your shopfloor
Out-of-the-box connectors for the major industry protocols allowing fast and secure data transmission
Easy integration of Reifenhäuser machinery via “plug & play”
Intuitive interfaces to adjust the data pipeline with predefined and use case specific settings
Live monitoring of the virtual shopfloor including all assets and their KPIs, compared with set values
Production History helping to recognize failure patterns and minimize downtimes
Custom creation of trend charts and production 'snapshots' to benchmark and replicate the Golden Run
Monitor and document production compliance
Keep an eye on relevant data and thresholds in real-time to react fast
Get notified when limit violations occur during production
Dive deep into your historical data and identify trends by analyzing quality-related parameters
Ground your quality control in data
Notice defects in your film or nonwoven in real time. This helps you to avoid unnecessary customer complaints
Capture and store all relevant parameters that determine product quality. From your machine, your ERP or your lab
Increase customer satisfaction and reduce quality costs through consistent quality assurance
Keep full control of your data
Connecting your shopfloor via the c.Hub and using ExtrusionOS does not affect your running production. Data is gathered and stored on premises. You always stay the master of your data and can decide to use RE: hardware or your own infrastructure to implement the solution.
Decide smartly, act quickly
Benchmark your production plants, lines or shifts to identify inefficiencies. Get real-time production reports and act faster. Identify patters to improve processes, products and recipes. Keep track of your production targets - for all your factories, at all locations.
Enable your staff to optimize
We empower you and your team to leverage the full potential of your extrusion production. You unveil the reasons for stoppages or material losses to find out where you are wasting money. Find the perfect machine settings and reduce scrap.
Increase customer satisfaction
Compare several production runs to fine-tune machine assignments and recipes from your office. Store data about every process paramater to ensure customer satisfaction and reduce costs. Ensure traceability and compliance by seamless process data logging.
Source, visualize and leverage your process data to optimize production and reduce waste& Analysing
Out of the box interfaces to connect to
nearly everything that generates or needs data
We empower you to go digital!
RE: digitize extrusion. With open solutions for the connectivity of your machines. Finally get a clear view on your data that empowers you to act independently. Embrace transparency, security and usability for all your employees. RE: solutions take you to the next level.
Why go for RE:?
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